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Fire pump installation instructions

2024-08-02

fire pumpInstallation and maintenance are key to ensuring that it can function properly in emergencies.

The following is aboutfire pumpDetailed guide to installation and maintenance:

1.Installation guide

1.1 Location selection

  • Environmental requirements:fire pumpIt should be installed in a dry, well-ventilated place away from direct sunlight and rain.
  • Basic requirements: The foundation of the pump should be solid and flat, capable of withstanding the weight of the pump and motor and the vibration during operation.
  • space requirements: Make sure there is enough space for operation and maintenance to facilitate inspection and repair.

1.2 Pipe connection

  • water inlet pipe: The water inlet pipe should be as short and straight as possible, avoiding sharp turns and too many joints to reduce water flow resistance. The diameter of the water inlet pipe should be no less than the diameter of the pump's water inlet.
  • Outlet pipe: The water outlet pipe should be equipped with check valves and gate valves to prevent water from flowing back and facilitate maintenance. The diameter of the outlet pipe should be no less than the diameter of the pump outlet.
  • Sealing: All pipe connections should be well sealed to prevent water leakage.

1.3 Electrical connection

  • Power requirements: Make sure the supply voltage and frequency match the pump's motor requirements. The power cord should have sufficient cross-sectional area to withstand the starting current of the motor.
  • Ground protection: The pump and motor should have good grounding protection to prevent leakage and electric shock accidents.
  • control system: Install automatic control systems, including starters, sensors and control panels, to achieve automatic starting and stopping.

1.4 Trial run

  • examine: Before trial operation, check whether all connections are firm, whether pipes are smooth, and whether electrical connections are correct.
  • add water: Fill the pump body and pipes with water to remove air and prevent cavitation.
  • start up: Start the pump gradually, observe the operation, and check for abnormal noise, vibration, and water leakage.
  • debug: Adjust the operating parameters of the pump according to actual needs, such as flow, head and pressure.

2.Maintenance Guide

2.1 Daily inspection

  • Running status: Regularly check the operating status of the pump, including noise, vibration and temperature.
  • Electrical system: Check whether the wiring of the electrical system is firm, whether the grounding is good, and whether the control system is normal.
  • piping system: Check the piping system for leaks, blockages and corrosion.

2.2 Regular maintenance

  • lubricating: Regularly add lubricating oil to bearings and other moving parts to prevent wear and seizure.
  • clean: Regularly clean the debris in the pump body and pipes to ensure smooth water flow. Clean the filter and impeller to prevent clogging.
  • Seals: Check the wear of seals and replace if necessary to prevent water leakage.

2.3 Annual maintenance

  • Disassembly inspection: Carry out a comprehensive disassembly inspection once a year to check the wear of the pump body, impeller, bearings and seals.
  • Replacement parts: Based on the inspection results, replace seriously worn parts such as impellers, bearings and seals.
  • Motor maintenance: Check the insulation resistance and winding resistance of the motor, clean and replace if necessary.

2.4 Records Management

  • Operation record: Establish operating records to record parameters such as pump operating time, flow, head, and pressure.
  • Maintain records: Establish maintenance records to record the content and results of each inspection, maintenance and overhaul.

fire pumpVarious faults may be encountered during operation, and understanding these faults and how to deal with them is crucial to ensuring the reliability of the fire protection system.

Here are some common onesfire pumpFaults and how to deal with them:

Fault Cause analysis Treatment method

pumpDoes not start

  • power failure: The power is not connected or the voltage is insufficient.
  • Electrical connection issues: The wiring is loose or broken.
  • Control system failure: Starter or control panel failure.
  • Motor failure: The motor is burned out or the winding is short-circuited.
  • Check the power supply: Make sure the power is on and the voltage is normal.
  • Check wiring: Check whether electrical connections are secure and repair loose or broken wires.
  • Check the control system: Check the starter and control panel, repair or replace faulty parts.
  • Check the motor: Check the motor windings and insulation resistance, and replace the motor if necessary.

pumpNo water comes out

  • Water inlet pipe blocked: The filter or water inlet is blocked by debris.
  • There is air in the pump body: There is air in the pump body and pipes, causing cavitation.
  • Impeller damaged: The impeller is worn or damaged and cannot work properly.
  • Water absorption height is too high: The water suction height exceeds the allowable range of the pump.
  • Clean water inlet pipes: Clean the debris in the filter and water inlet to ensure smooth water flow.
  • Exclude air: Fill the pump body and pipes with water and remove the air.
  • Check impeller: Check the impeller for wear and replace it if necessary.
  • Adjust water absorption height: Make sure the water suction height is within the allowable range of the pump.

pumpNoisy

  • Bearing wear: Bearings are worn or damaged, resulting in loud operating noise.
  • Impeller unbalanced: The impeller is unbalanced or improperly installed.
  • Pump body vibration: The connection between the pump body and the foundation is not firm, causing vibration.
  • Pipe resonance: Improper pipe installation leads to resonance.
  • Check bearings: Check the wear of the bearings and replace the bearings if necessary.
  • Check impeller: Check the balance of the impeller and reinstall or replace the impeller.
  • Reinforced pump body: Check the connection between the pump body and the foundation and tighten all bolts.
  • Adjust pipeline: Check the installation condition of the pipeline and adjust the pipeline to eliminate resonance.

pumpwater leakage

  • Seals worn: The mechanical seal or packing seal is worn, causing water leakage.
  • Loose pipe connections: Pipe connections are loose or poorly sealed.
  • Pump body cracks: The pump body is cracked or damaged.
  • Replace seals: Check the wear of the seals and replace them if necessary.
  • Tighten pipe connections: Check pipe connections, reseal and tighten.
  • Repair pump body: Check the integrity of the pump body, repair or replace the damaged pump body.

pumpInsufficient traffic

?

  • Water inlet pipe blocked: The filter or water inlet is blocked by debris.
  • Impeller wear: The impeller is worn or damaged, resulting in insufficient flow.
  • There is air in the pump body: There is air in the pump body and pipes, causing cavitation.
  • Water absorption height is too high: The water suction height exceeds the allowable range of the pump.
  • Clean water inlet pipes: Clean the debris in the filter and water inlet to ensure smooth water flow.
  • Check impeller: Check the impeller for wear and replace it if necessary.
  • Exclude air: Fill the pump body and pipes with water and remove the air.
  • Adjust water absorption height: Make sure the water suction height is within the allowable range of the pump.

pumpNot enough pressure

?

  • Impeller wear: The impeller is worn or damaged, resulting in insufficient pressure.
  • There is air in the pump body: There is air in the pump body and pipes, causing cavitation.
  • Water absorption height is too high: The water suction height exceeds the allowable range of the pump.
  • pipe leak: There is a leak in the pipeline, resulting in insufficient pressure.
  • Check impeller: Check the impeller for wear and replace it if necessary.
  • Exclude air: Fill the pump body and pipes with water and remove the air.
  • Adjust water absorption height: Make sure the water suction height is within the allowable range of the pump.
  • Check the pipes: Check the integrity of pipes and repair or replace leaking pipes.

Through these detailed faults and handling methods, problems encountered during the operation of the fire pump can be effectively solved to ensure that it can operate normally in emergencies, thereby effectively responding to emergencies such as fires.