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Working principle of centrifugal pump
2024-09-14
centrifugal pumpIt is a common fluid machine whose working principle is based on centrifugal force.
The following iscentrifugal pumpDetailed data and explanation of how it works:
1.basic structure
1.1 Pump body
- Material: Cast iron, stainless steel, bronze, etc.
- design: Usually in the shape of a volute, used to collect and guide the flow of liquid.
1.2 Impeller
- Material: Cast iron, stainless steel, bronze, etc.
- design: Impeller iscentrifugal pumpThe core components are usually divided into three types: closed, semi-open and open.
- Number of leaves: Typically 5-12 tablets, depending on pump design and application.
1.3 axis
- Material: High strength steel or stainless steel.
- Function: Connect the motor and impeller to transmit power.
1.4 Sealing device
- type: Mechanical seal or packing seal.
- Function: Prevent liquid leakage.
1.5 Bearings
- type: Rolling bearing or sliding bearing.
- Function: Supports the shaft and reduces friction.
2.Working principle
2.1 Liquid enters the pump body
- Water inlet method: Liquid enters the pump body through the inlet pipe, usually through the suction pipe and suction valve.
- Water inlet diameter: Determined based on pump specifications and design requirements.
2.2 Impeller accelerates liquid
- Impeller speed: Typically at 1450 RPM or 2900 RPM (revolutions per minute), depending on pump design and application.
- centrifugal force: The impeller rotates at high speed driven by the motor, and the liquid is accelerated by the centrifugal force.
2.3 Liquid flows to the outside of the pump body
- Runner design: The accelerated liquid flows outward along the flow channel of the impeller and enters the volute part of the pump body.
- Volute design: The design of the volute helps convert the kinetic energy of the liquid into pressure energy.
2.4 Liquid discharged from pump body
- Water outlet method: The liquid is further decelerated in the volute and converted into pressure energy, and is discharged from the pump body through the water outlet pipe.
- Outlet diameter: Determined based on pump specifications and design requirements.
3.energy conversion process
3.1 Kinetic energy conversion
- Impeller acceleration: The liquid gains kinetic energy under the action of the impeller, and its speed increases.
- Kinetic energy formula:( E_k = \frac{1}{2} mv^2 )
- (E_k): kinetic energy
- (m): Liquid mass
- (v): liquid velocity
3.2 Pressure energy conversion
- Volute deceleration: The liquid decelerates in the volute, and the kinetic energy is converted into pressure energy.
- Bernoulli equation( P + \frac{1}{2} \rho v^2 + \rho gh = \text{constant} )
- (P): Pressure
- ( \rho ): liquid density
- (v): liquid velocity
- (g): gravitational acceleration
- (h): height
4.Performance parameters
4.1 Flow (Q)
- definition:centrifugal pumpThe amount of liquid delivered per unit time.
- unit: Cubic meters per hour (m3/h) or liters per second (L/s).
- scope: Typically 10-5000 m3/h, depending on pump model and application.
4.2 Lift (H)
- definition:centrifugal pumpAble to raise the height of liquid.
- unit: Meter (m).
- scope: Typically 10-150 meters, depending on pump model and application.
4.3 Power (P)
- definition:centrifugal pumpMotor power.
- unit: kilowatt (kW).
- Calculation formula:( P = \frac{Q \times H}{102 \times \eta} )
- (Q): flow rate (m3/h)
- (H): Lift (m)
- ( \eta ): efficiency of the pump (usually 0.6-0.8)
4.4 Efficiency (η)
- definition: The energy conversion efficiency of the pump.
- unit:percentage(%).
- scope: Typically 60%-85%, depending on pump design and application.
5.Application occasions
5.1 Municipal water supply
- use: Used for the main pumping station in urban water supply systems.
- flow: Usually 500-3000 m3/h.
- Lift: Usually 30-100 meters.
5.2 Industrial water supply
- use: Used in cooling water circulation systems in industrial production.
- flow: Usually 200-2000 m3/h.
- Lift: Usually 20-80 meters.
5.3 Agricultural irrigation
- use: Irrigation systems for large areas of farmland.
- flow: Usually 100-1500 m3/h.
- Lift: Usually 10-50 meters.
5.4 Building water supply
- use: Used in water supply systems of high-rise buildings.
- flow: Usually 50-1000 m3/h.
- Lift: Usually 20-70 meters.
Get a better understanding with these detailed data and explanationscentrifugal pumpIts working principle and its performance and selection basis in different applications.